Presenting Racer Tech’s weld-in chassis gusset kit for the RZR or RZR S. This is the most comprehensive kit you will find, and at the best price! We’ve been racing the RZR since they day they came out. We’ve found the weak points, and we know how to fix them, PEROID.
This kit, when combined with our other bolt-on gusset kits, takes care of everything you need to make your RZR race ready. Kit is priced WITHOUT weld washers for the A-arm pivot points. If you want these washers, you have two choices. The FLAT weld washer upgrade is the easiest upgrade to complete. These are flat laser cut parts you can weld on to your pivot points on the chassis. The flat washer kit is a simple job to install if you’re welding the rest of the kit in. The STEPPED washer kit is a machined 4130 chromoly part which makes the actual shear surface one continuous diameter. This is ideal but most likely only for the very serious racers. To complete the stepped washer installation you need a 5/8” extra-long drill bit or a step drill on an angle grinder to ream the original holes in the chassis oversize. Please select your options below. Feel free to call or email with questions. NOTE: All kits come complete with some gussets which may not be needed on newer generation RZR’s and/or the RZR S.
The main image here shows what you get when you buy the standard kit. It includes the upgrades listed below. We offer the "upgrades only" options for customers who may have purchased this kit before we added the upgrades. If you simply want to add more gusseting to your previously installed RT kit just by the upgrade kit you want.
*UPGRADE 2.0 - as of 1/18/11 we started supplying a few extra gussets we've decided to add to our standard kit. The new gussets include a pair of pieces to be welded underneath the rear cage mounting plates, a pair of capping style gussets to "box" in the leading front lower A-arm mount, an additional pair of gussets to weld in directly below the rear axle CV joint and a pair of brackets to reinforce the horribly weak bent tube that comes down from the dash bar to the base of the chassis.
**UPGRADE 3.0 - 8/24/12 - We've added another gusset for the rear end above the front mount of the upper arms. This is the gusset with the RT logo cut in to it.